清洗槽體?

Clean the tank body

多槽手動(dòng)超聲波清洗機(jī)通常由多個(gè)清洗槽組成，常見的有 2 - 6 個(gè)槽體。槽體一般采用優(yōu)質(zhì)不銹鋼材質(zhì)，如 304 或 316 不銹鋼，具有良好的耐腐蝕性與強(qiáng)度，能適應(yīng)各類清洗液環(huán)境。槽體形狀多為方形，便于安裝與操作，其尺寸依據(jù)清洗物品的大小和批量進(jìn)行定制。例如，用于清洗小型電子元件的槽體較為小巧，而清洗大型機(jī)械零部件的槽體，長(zhǎng)度可能超過 2 米，寬度和深度也相應(yīng)增大 。?

Multi slot manual ultrasonic cleaning machines are usually composed of multiple cleaning tanks, with common ones having 2-6 tank bodies. The tank body is generally made of high-quality stainless steel material, such as 304 or 316 stainless steel, which has good corrosion resistance and strength, and can adapt to various cleaning fluid environments. The shape of the groove is mostly square, which is convenient for installation and operation. Its size is customized according to the size and batch of cleaning items. For example, the tank used for cleaning small electronic components is relatively compact, while the tank used for cleaning large mechanical components may exceed 2 meters in length, with corresponding increases in width and depth. ?

每個(gè)清洗槽都有特定功能。一般來說，首槽為超聲波粗洗槽，利用超聲波的空化效應(yīng)與清洗液的化學(xué)作用，初步去除零部件表面的大量污垢；第二槽為超聲波精洗槽，進(jìn)一步清除殘留雜質(zhì)，提升清潔度；后續(xù)槽體則根據(jù)需求，可作為市水或純水漂洗槽，去除清洗液殘留，確保零部件徹底洗凈。部分清洗流程還設(shè)有防銹浸洗槽，在清洗后對(duì)金屬零部件進(jìn)行防銹處理 。?

Each cleaning tank has a specific function. Generally speaking, the first tank is an ultrasonic rough cleaning tank, which utilizes the cavitation effect of ultrasonic waves and the chemical reaction of cleaning solution to preliminarily remove a large amount of dirt on the surface of components; The second tank is an ultrasonic cleaning tank, which further removes residual impurities and improves cleanliness; Subsequent tanks can be used as commercial or pure water rinse tanks according to demand to remove residual cleaning solution and ensure thorough cleaning of components. Some cleaning processes also have rust proof immersion tanks, which perform rust proof treatment on metal components after cleaning. ?

超聲波發(fā)生系統(tǒng)?

Ultrasonic Generation System

超聲波發(fā)生系統(tǒng)是清洗機(jī)的核心部件，由超聲波發(fā)生器和超聲波換能器組成。超聲波發(fā)生器負(fù)責(zé)產(chǎn)生高頻振蕩電信號(hào)，其內(nèi)部集成電源電路、振蕩電路與功率放大電路。電源電路將輸入的交流電轉(zhuǎn)換為穩(wěn)定直流電，為電路工作提供能量；振蕩電路通過晶體振蕩器等元件，產(chǎn)生 20kHz - 130kHz 的特定頻率振蕩信號(hào)；功率放大電路則將振蕩信號(hào)放大，驅(qū)動(dòng)換能器工作 。?

The ultrasonic generation system is the core component of the cleaning machine, consisting of an ultrasonic generator and an ultrasonic transducer. The ultrasonic generator is responsible for generating high-frequency oscillating electrical signals, and its internal integrated power circuit, oscillation circuit, and power amplification circuit. The power circuit converts the input AC power into stable DC power, providing energy for the operation of the circuit; The oscillation circuit generates specific frequency oscillation signals ranging from 20kHz to 130kHz through components such as crystal oscillators; The power amplification circuit amplifies the oscillating signal and drives the transducer to operate. ?

超聲波換能器通常由壓電陶瓷片和金屬外殼構(gòu)成。壓電陶瓷片具有壓電效應(yīng)，當(dāng)超聲波發(fā)生器輸出的高頻電信號(hào)作用于壓電陶瓷片時(shí)，它會(huì)產(chǎn)生機(jī)械振動(dòng)，將電能轉(zhuǎn)換為超聲波振動(dòng)能量。金屬外殼保護(hù)和固定壓電陶瓷片，并助力振動(dòng)能量傳遞至清洗液。換能器一般安裝在清洗槽底部或側(cè)面，其數(shù)量和布局依據(jù)清洗槽大小與清洗需求設(shè)計(jì)，以保障超聲波在清洗液中均勻分布，實(shí)現(xiàn)最佳清洗效果 。?

Ultrasonic transducers are typically composed of piezoelectric ceramic plates and metal shells. Piezoelectric ceramic plates have piezoelectric effect. When the high-frequency electrical signal output by the ultrasonic generator acts on the piezoelectric ceramic plate, it will generate mechanical vibration and convert electrical energy into ultrasonic vibration energy. The metal shell protects and fixes the piezoelectric ceramic sheet, and assists in transmitting vibration energy to the cleaning solution. Transducers are generally installed at the bottom or side of the cleaning tank, and their quantity and layout are designed according to the size of the cleaning tank and the cleaning requirements, to ensure that ultrasonic waves are evenly distributed in the cleaning solution and achieve the best cleaning effect. ?

輔助裝置?

Auxiliary device

為提升清洗效果與操作便利性，多槽手動(dòng)超聲波清洗機(jī)還配備多種輔助裝置。加熱裝置常見于部分清洗槽，有電熱管加熱和電磁加熱兩種方式。電熱管加熱通過將電熱管插入清洗槽底部或側(cè)面，利用電阻發(fā)熱原理加熱清洗液；電磁加熱則利用電磁感應(yīng)原理，使清洗槽體自身產(chǎn)生熱量，加熱效率更高且更均勻。加熱裝置與溫度傳感器相連，可實(shí)時(shí)監(jiān)測(cè)清洗液溫度，并根據(jù)設(shè)定溫度自動(dòng)調(diào)節(jié)加熱功率，增強(qiáng)空化效應(yīng)，提高清洗效率 。?

To improve cleaning efficiency and operational convenience, the multi slot manual ultrasonic cleaning machine is also equipped with various auxiliary devices. Heating devices are commonly used in some cleaning tanks, with two methods: electric heating tube heating and electromagnetic heating. Heating of electric heating tube is achieved by inserting the electric heating tube into the bottom or side of the cleaning tank, and using the principle of resistance heating to heat the cleaning solution; Electromagnetic heating utilizes the principle of electromagnetic induction to generate heat within the cleaning tank, resulting in higher and more uniform heating efficiency. The heating device is connected to a temperature sensor, which can monitor the temperature of the cleaning solution in real time and automatically adjust the heating power according to the set temperature, enhancing cavitation effect and improving cleaning efficiency. ?

網(wǎng)架與籃筐用于放置待清洗物品，多由不銹鋼絲或塑料材質(zhì)制成。網(wǎng)架結(jié)構(gòu)簡(jiǎn)單，適用于放置形狀規(guī)則、不易碰撞損壞的物品，可直接置于清洗槽底部；籃筐帶有側(cè)邊和底部網(wǎng)孔，既能保證清洗液充分接觸物品，又能防止小件物品掉落，適合清洗螺絲、螺母等小型零部件。部分籃筐設(shè)計(jì)有把手，方便用戶取放物品 。?

The grid and basket are used to place items to be cleaned, and are often made of stainless steel wire or plastic material. The grid structure is simple and suitable for placing items with regular shapes that are not easily damaged by collisions. It can be directly placed at the bottom of the cleaning tank; The basket has side and bottom mesh holes, which can ensure that the cleaning solution fully contacts the items and prevent small items from falling off. It is suitable for cleaning small parts such as screws and nuts. Some baskets are designed with handles for easy access and storage of items by users. ?

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