噴淋清洗機的基礎知識

Basic knowledge of spray cleaning machines

　　噴淋清洗機是對工件通過清洗、漂洗、切水、烘干等工藝以達到工件表面無油污、鋁屑、水分的目的。本機需將清洗的工件放置在清洗機上料口專門設計的定位工裝上，通過高壓水噴淋清洗、漂洗達到工件表面清潔的效果，再通過壓縮空氣風切去除工件表面的大部分水分，然后進入熱風干燥工位，對工件進行烘干，處理工件表面殘留水分；經冷風冷卻后，回到上下料工位，人工將工件取出，完成整個清洗過程。清洗完成后，保證工件表面無污物及水珠。

Spray cleaning machine is used to clean, rinse, cut water, dry and other processes on the workpiece surface to achieve the goal of no oil stains, aluminum shavings, and moisture. The machine needs to place the cleaned workpieces on a specially designed positioning fixture at the feeding port of the cleaning machine. The surface of the workpieces is cleaned by high-pressure water spraying and rinsing, and then most of the moisture on the surface of the workpieces is removed by compressed air cutting. Then, it enters the hot air drying station to dry the workpieces and treat residual moisture on the surface of the workpieces; After being cooled by cold air, return to the loading and unloading station and manually remove the workpiece to complete the entire cleaning process. After cleaning, ensure that the surface of the workpiece is free of dirt and water droplets.

　　一、清洗特點

1、 Cleaning characteristics

　　清洗節拍快，效果統一，不會對工件造成磨損；設備中每個環節的工作時間、溫度和功率可以按需設置；設備上料采用雙確認按鈕，并配有安全光柵，確保操作人員安全；獨立控制柜，上下料工位處配有懸臂控制面板。

Fast cleaning pace, uniform effect, and no wear on the workpiece; The working time, temperature, and power of each link in the equipment can be set as needed; The equipment adopts dual confirmation buttons for feeding and is equipped with safety gratings to ensure the safety of operators; An independent control cabinet is equipped with a cantilever control panel at the loading and unloading stations.

　　二、設備組成

2、 Equipment composition

　　SUS304不銹鋼清洗儲液箱、 國內高壓水泵、化工泵、管道泵，均按照客戶需求量身定做。可連續長時間工作、內置式安全發熱系統、可調式溫度控制系統、安全及操作簡便、可按客戶要求設計及制造 。

SUS304 stainless steel cleaning storage tank, domestic high-pressure water pump, chemical pump, and pipeline pump are all customized according to customer needs. Capable of continuous long-term operation, built-in safety heating system, adjustable temperature control system, safe and easy to operate, and can be designed and manufactured according to customer requirements.

　　(1)可大批量連續自動作業。

(1) Can perform large-scale continuous automatic operations.

　　(2)適用于簡單結構及管件制品清洗。

(2) Suitable for cleaning simple structures and pipe fittings.

　　(3)可采用鍍鋅及不銹鋼外殼，內部配噴淋管道，封閉經過式通道。整機為全封閉結構，采用不銹鋼或(方通)骨架焊接而成，清洗機上罩部分采用單層結構，采用不銹鋼鋼板制作，外貼有保溫層，降低能耗。

(3) Galvanized and stainless steel shells can be used, with internal spray pipes and enclosed through channels. The whole machine is a fully enclosed structure, welded with stainless steel or (square) skeleton. The upper cover of the cleaning machine adopts a single-layer structure, made of stainless steel plate, with an insulation layer on the outside to reduce energy consumption.

　　儲液箱采用單層結構，采用SUS304不銹鋼板制作；內部用隔板分成幾個區域，分別實現對清洗液的過濾、鐵屑的沉淀、濾油、分油；儲液箱設有補水口、排液口、溢水口。底部為兩邊向中間傾斜，清洗液從液箱底部的排液口集中排出。

The storage tank adopts a single-layer structure and is made of SUS304 stainless steel plate; Internally, the partition is divided into several areas to achieve filtration of cleaning solution, sedimentation of iron filings, oil filtration, and oil separation; The storage tank is equipped with a water replenishment port, a liquid discharge port, and an overflow port. The bottom is tilted from both sides towards the middle, and the cleaning solution is centrally discharged from the discharge port at the bottom of the tank.

　　液箱裝有液位控制器，液位異常時及時提醒補水、停水。異常情況實現緊急停機。

The liquid tank is equipped with a liquid level controller, which promptly reminds to replenish and stop water when the liquid level is abnormal. Implement emergency shutdown in case of abnormal situations.

　　防銹箱內部裝有不銹鋼電加熱器，在30～60分鐘內將液體由室溫升至使用溫度。溫度自動控制在10～90℃范圍，人工設定、自動控制。設有溫控儀表自動顯示。液箱外貼保溫棉，防止熱量散發。

The rust proof box is equipped with a stainless steel electric heater inside, which can raise the liquid from room temperature to operating temperature within 30-60 minutes. The temperature is automatically controlled within the range of 10-90 ℃, manually set and automatically controlled. Equipped with temperature control instrument for automatic display. Stick insulation cotton on the outside of the liquid tank to prevent heat dissipation.

　　三、清洗優勢

3、 Cleaning advantages

　　在所有的清洗方式中，噴淋清洗機是效率高、效果統一的一種方式，之所以噴淋清洗機能夠達到如此的效果，是與它*的工作原理和清洗方法密切相關的。我們知道，在生產和生活當中，需要清洗的工件種類和環節也很多，如：物件的清除油污、灰塵、表面防銹等，常見的手工清洗方法速度慢、成本高。而噴淋清洗機則可以對工件批量清洗，效果統一、可控性強，低成本，因此，噴淋清洗機被日益廣泛應用于各行各業。

Among all cleaning methods, spray cleaning machine is a highly efficient and uniform method. The reason why spray cleaning machine can achieve such results is closely related to its working principle and cleaning method. We know that there are many types and processes of workpieces that need to be cleaned in production and daily life, such as removing oil stains, dust, surface rust prevention, etc. Common manual cleaning methods are slow and costly. Spray cleaning machines, on the other hand, can clean workpieces in batches with uniform results, strong controllability, and low cost. Therefore, spray cleaning machines are increasingly widely used in various industries.

　　高壓噴淋式清洗機具有功能全，結構合理，操作方便，清洗效果好,對于大批量工件的清洗，改善勞動環境，提高清洗質量，具有重要意義。

The high-pressure spray cleaning machine has full functionality, reasonable structure, convenient operation, and good cleaning effect. It is of great significance for cleaning large quantities of workpieces, improving the working environment, and improving cleaning quality.

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